Alberzell production hall
The construction company Irrenhauser & Seitz has built an innovative production hall in Alberzell that emphasises recyclability. The aim was to utilise as many locally available materials and natural resources as possible in the sense of the circular economy, which can later be returned to the material cycle. For example, the clay walls can be reused as soil, the broken concrete can be used in road construction or as recycled concrete and the wooden components can be reused.
Despite the sustainable approach, the building is no more expensive than a conventionally constructed one, as the savings made in the disposal of materials have reduced costs considerably.
2025
2.500 m²
Transportbeton: Glonntaler Transportbeton, Märker Transportbeton GmbH; Brandschutz: Franz Kermer; Elektro: Echter Küchen&Elektro GmbH; Heizung Sanitär: Helmut Neufeld GmbH; Tragwerksplanung: Asen-Geiger-Rossberger
The construction company's production hall was built using a reinforced concrete frame construction, with the columns consisting of recycled concrete containing 35% recycled aggregate. Furthermore, a clinker-optimised cement was used in the concrete production, which made it possible to reduce the CO₂ content. The truss construction and the ceiling were made of wood and can be completely dismantled without leaving any residue when the building is demolished. In order to allow the materials to be separated into their original form, no adhering building materials such as plasters or floor coverings were used.
A large part of the building façade, with an area of around 2,000 m², was made from rammed earth walls, which were produced from the excavated material from the construction project. The material was stored to the side, dried and enriched with locally sourced brick and concrete rubble before being built into 48 cm thick walls. A total of around 960 m³ of compacted mass from around 1,280 m³ of raw material was used. The development of the material was initiated by the construction company itself.
Sustainable design was also emphasised for the hall's energy supply. The roof was designed as a solar green roof made of solid wood, taking into account both functional and sustainable criteria. The building is heated by means of concrete core activation, which is connected to an existing wood chip heating system.